May 27, 2016

PCD Inserts

1. What is the PCD Inserts?

PCD (Polycrystalline Diamond) is a synthetic diamond product that is produced by sintering together selected diamond particles with a metal matrix, using sophisticated technology. The diamond and matrix, when sintered together under high temperatures and pressures, creates a PCD tool blank that is high in uniform hardness and is abrasive resistant in all directions. PCD Inserts is made of PCD tip( cutting from PCD blank) and a carbide substrate.

2. What is the advantage of The PCD cutting tool?

A. Longer tool life. Due to the very high hardness of the PCD diamond, the PCD tool life can exceed carbide cutting tool life 50 to 100 times in certain applications.
B. Higher machining efficiency. With the very sharp edge and high abrasive resistance, the PCD cutting tools can get higher cutting speed than that of tungsten carbide tools.
C. Higher surface finish quality.
D. Highly improved workpiece quality and excellent dimensional control.
E. Lower machine downtime.
F. Lower cost per piece.

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